How Automation In Manufacturing Can Help Your Business

Machine automation can propel businesses to new heights of efficiency and productivity while increasing profits and product quality. These systems require no or little human participation and often perform inspection, processing, material handling or assembling functions. Keep reading to learn how to automate manufacturing processes and how it can benefit your business.

What Is Automation in Manufacturing?

Equipment and technology can automate manufacturing processes or systems. This solution aims to cut production costs while increasing production capacity. You can program these systems to handle various tasks, and they are beneficial for repetitive jobs requiring accuracy and precision. Electronic equipment businesses, textile mills, medical assembly companies and other businesses can use automation systems to streamline processes such as scheduling inventory, analyzing information, sending data for reporting and performing tasks that could endanger human employees.

There are three kinds of machine automation, each of which interacts with products differently.

Fixed automation: This automation type operates with a sole purpose. This system is excellent if you have an item you need to replicate repeatedly. This automation system can be highly efficient because it only performs one job. Businesses often use this system to complete large volumes of single-part production.

Programmable automation: You can use programmable automation to perform multiple functions, enabling you to produce several batches within a short time frame. These systems need downtime when you want to change the function.

Flexible automation: Flexible automation falls between the previous two. You can reprogram these tools to complete different functions, but it will only work with limited product styles. You can improve efficiency with less downtime by using this real-time, on-demand production system.

Benefits of Automation in the Workplace

New technologies shape how we work, and automated manufacturing systems are becoming more common in many businesses. These systems relieve employee workload by completing repetitive tasks and reduce safety risks by removing humans from potentially dangerous parts of the production process. Here are additional advantages.

Increasing product quality: You can program automation systems to perform precise tasks, increasing product consistency and precision. You will need fewer re-works and produce fewer scraps, saving money and time during production while delivering satisfactory products.

Improving production output: When you automate processes, you can complete specific functions in shorter periods. Machines can run much longer than humans, empowering you to maximize production space and add more workstations.

Enhancing resiliency: Before the COVID-19 pandemic, many companies relied on manual labor to complete products. With automated systems, businesses can require fewer employees on the floor, enabling them to continue production during disruptions.

Creating fulfilling jobs: Thanks to automated systems, employees who previously spent most or all their days performing manual labor can now allocate time to other job functions. Automated systems can complete mundane, repetitive, time-consuming and potentially dangerous tasks, giving workers more time to complete complex, problem-solving and critical-thinking jobs they otherwise couldn’t commit to.

Saving on labor costs: Because these systems replace manual labor, you can reduce costs while producing high-quality products in less time.

Achieving impossible manual tasks: Some processes are impossible for humans to complete. Businesses like medical device manufacturing companies and similar industries must complete tasks like numerical controlled systems, integrated circuit fabrication and rapid prototyping through graphic modeling, which have unique requirements for geometry, accuracy and miniaturization that humans cannot manually achieve.

Shortening manufacturing lead time: With automation, you can reduce the time between when a customer orders and when you complete and deliver their product, improving customer satisfaction.

Becoming more competitive: As you decrease cycle times and improve your product quality, you can gain traction and recognition in your industry. You could outperform your competitors and achieve globalization much sooner.

Reducing environmental impact: While producing less waste and reducing space, you can minimize your business’ environmental impact. Additionally, smaller carbon footprints can save money for your company.

How Automation in Manufacturing Can Work to Your Advantage

Automated manufacturing systems can save your business time and money. When you understand your specific goals, you can tailor these systems to optimize your production and reach success at much quicker rates. Having devices to monitor workstations or inventory materials can reduce downtime and save you from running out of stock.

These systems can also monitor equipment performance and signal when failures or maintenance issues might occur, enabling you to act before a problem arises to continue with seamless production. If you opt for performance tracking, you can also determine where to implement new technologies and make smarter decisions about the production process.

Additionally, automated systems can help you build a knowledgeable and skilled team. Because automated manufacturing systems reduce manual workload, you can rely on workers to complete thinking tasks and help problem-solve. You may need to implement training services to educate your staff, but you will ultimately have employees who are knowledgeable and skilled in your industry. Your team can then better assist customers by answering questions and delivering a quality product in less time.

Furthermore, you can create a safer and more satisfying work environment for your team. Because these systems can complete potentially dangerous tasks, your workers will be less at risk for injury. With increased job functions and reduced risk, your team can take additional pride in their work and enjoy their time in the workplace.

The New Concept Technology Solution

New Concept Technology helps businesses craft innovative automation systems for manufacturing. We offer tailor-made solutions to improve quality and maximize efficiency and productivity. With decades of manufacturing experience, we’ve acquired many capabilities.

Design engineering: Our team can help you get back on track when you have an unresolved product challenge or an unmet need. We can design solutions specifically for you, turning your ideas into functional realities.

High-speed stamping: We’re pioneers in our industry, creating stamping solutions in dominant markets. We build solutions with cost-effective methods to save our clients money and time. We take care of everything from the initial design stages to final product testing.

Injection and insert molding: We’re relentlessly pursuing molding efficiency advancements. We have single-source manufacturing techniques, empowering us to expedite product completion by completing every step in-house with an experienced staff and top-notch resources.

Automation and assembly: New Concept Technology is your partner for onshore economic success and vitality, elevating manufacturing efficiency. Our skilled team relies on your customer satisfaction specifications to efficiently complete your projects.

Tool fabrication: We can create tools for your unique needs because we’re a single-source manufacturing company. Our tools will satisfy your business and withstand the test of time.

Choose New Concept Technology for Automated Manufacturing Systems

New Concept Technology has decades of experience in the manufacturing industry, and we prioritize delivering excellent results for businesses with specific needs. Whether you’re looking for medical device automation, want to streamline production in automotive parts, reduce lead time for electronic equipment or otherwise transform your production process, we can help.