Certifications ISO 9001:2015 ISO 14644-1 Class 7 Minimum ISO 13485:2016

Precision aerospace component manufacturing with integrated engineering, tooling, automation, and high-volume production expertise.

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Aerospace Component Manufacturing and Design

The aerospace industry demands precision-engineered components with tight tolerances for critical systems, including electronics, interconnections, electrical and communication networks. These components often require customized solutions to meet specific application needs.

As a leading aerospace parts manufacturing company, New Concept Technology takes complex technical components from concept to product. Our team of experienced technicians, skilled automation engineers and expert production assistants will ensure every part of your product is manufactured to the highest specifications. With our fast turnaround times, we’ll help you keep your operations running smoothly by delivering the parts you rely on.

Our Capabilities

Concept design engineer working through a check for aerospace component manufacturer
New Concept Technology Main Plant Floor

Our Aerospace Component Manufacturing Process

New Concept Technology’s aerospace manufacturing process takes critical components from concept to production under a single-source model. By combining engineering collaboration, in-house tooling, high-speed metal stamping, advanced molding, and rigorous quality controls, we deliver precision aerospace parts that meet the tight tolerances and demanding specifications your operations depend on.

Engineering Review & Requirement Analysis

We begin by collaborating directly with your engineering team to understand component specifications, application requirements, and performance tolerances. This early alignment ensures that every design and manufacturing decision is grounded in your program’s specific technical needs.

Design & Feasibility Assessment

Our engineers evaluate feasibility based on material selection, process compatibility, and production requirements. We assess each design for manufacturability and tolerance compliance before moving into tooling, reducing costly revisions later in the program lifecycle.

In-House Tooling Design & Fabrication

All tooling is designed and fabricated in-house, giving us direct control over quality, lead times, and accuracy. This capability allows us to create custom-made aerospace stamping and molding tooling to your exact specifications without relying on outside suppliers.

Prototype Development & Validation

We develop prototypes and validate component performance against your aerospace specifications before full production begins. This stage confirms dimensional accuracy, material performance, and process repeatability while providing an opportunity to refine design details early.

Precision Manufacturing & Production

Our high-speed metal stamping operates at up to 1,600 strokes per minute with advanced real-time monitoring and control systems. Combined with injection molding and overmolding capabilities, we produce large-scale runs of aerospace components at the speed and quality your operations require.

Quality Inspection & Delivery

Finished components are inspected under our ISO 9001:2015 quality management system. Strict quality controls are applied across design, engineering, development, fabrication, and manufacturing to ensure every part meets your specifications before it leaves our facility.

Inside a NCT automation machine showing it's parts

Aerospace Metal Stamping

Our aerospace metal stamping solutions deliver high-performance custom components built to your exact specifications. We design and manufacture our tooling in-house, giving us complete control over the production process for unmatched versatility, efficiency and cost-effectiveness. We specialize in stamping a variety of metals, including copper, brass, stainless steel and more, to meet the specific material requirements for your aerospace applications.

With production speeds of up to 1,600 strokes per minute and advanced real-time monitoring and control systems, our stamping process combines speed and accuracy for consistent, high-quality results. This makes us the preferred choice for several Fortune 500 companies that trust our reliable, innovative stamped solutions.

Some of the custom metal stamping parts we supply for the aerospace industry include:

  • Busbars
  • Compression limiters
  • Crush bushings
  • Discs
  • Electrical connectors and contacts
  • Engine components
  • Fasteners
  • Inserts
  • Lead frames
  • Linings
  • Pads
  • Rivets
  • Rolled bushings
  • Selective plated lead frames
  • Shields
  • Terminals
  • Transmission lead frames
  • Turbine guards

Engineer operating precision measurement and inspection equipment in a controlled manufacturing environment.

Why Choose New Concept Technology for Aerospace Component Manufacturing?

Partner with an aerospace components manufacturer that delivers precise, high-quality results. At New Concept Technology, we offer advanced manufacturing processes such as injection molding and metal stamping. We exceed the strict specifications of the aerospace industry, delivering the essential parts your operations depend on.

Our engineers collaborate closely with aerospace companies to design and produce large-scale runs of customized, high-performance parts. Leveraging our expertise and cutting-edge tools, we offer fabrication and design services that optimize production while maintaining the highest quality standards.

Our Expertise and Services

New Concept Technology offers a variety of specialized services tailored to the aerospace industry, including:

  • Overmolding: Our overmolding solutions deliver high-value products quickly. We can create single and multi-shot sealed products using automated termination technologies, micro termination and more.
  • Injection Molding: As a leader in injection molding manufacturing, we create efficient mold tooling and prototypes, delivering reliable, high-quality parts.
  • Advanced Assembly Services: We provide fully automated, semi-automated and manual assembly services to meet your aerospace production needs, including conventional and microassembly.

It’s common to face challenges like limited internal capacity, low production volumes or the need for specialized expertise in precise aerospace manufacturing and design. With New Concept Technology, you gain access to resources that overcome these hurdles and can focus on core operations while we handle the manufacturing.

Benefits of New Concept Technology’s Aerospace Manufacturing Services

New Concept Technology gives aerospace companies a dependable single-source manufacturing partner with the engineering expertise, in-house tooling, and high-speed production capabilities needed to deliver precise, reliable components. From concept through large-scale production runs, we provide the quality and speed your aerospace operations demand.

Precision Manufacturing to Tight Tolerances

We exceed strict aerospace manufacturing specifications to produce components that meet the precise dimensional and performance tolerances electronic, interconnection, electrical, and communication systems demand. Our capabilities support application-specific, custom requirements.

High-Speed Metal Stamping

Our stamping production operates at 1,600 strokes per minute with advanced real-time monitoring and control systems. This combination of speed and quality makes our aerospace metal stamping process cost-effective for large-scale production runs of complex custom components.

Single-Source Supplier

As a single-source manufacturer, we complete every project phase in-house, from design and engineering through fabrication and final inspection. This structure enables strict quality control at every stage and eliminates the risk and complexity of coordinating multiple suppliers.

ISO 9001:2015 Quality Management

Our ISO 9001:2015 certification ensures consistent quality management across all aerospace programs. Top-level support for engineering and project management is backed by quality controls applied to design, development, fabrication, and manufacturing at every step.

Custom Aerospace Component Capabilities

We manufacture a wide range of custom aerospace components including busbars, electrical connectors and contacts, engine components, terminals, lead frames, fasteners, and more. Our in-house tooling capabilities allow us to produce virtually any custom-designed part you need.

Fast Time to Market

Our engineering team collaborates closely with aerospace companies to manufacture products quickly without compromising quality. By keeping all program phases under one roof, we reduce delays between design, tooling, prototyping, and production to keep your operations moving.

Frequently Asked Questions about Aerospace Component Manufacturing

New Concept Technology manufactures a wide range of custom aerospace components, including busbars, compression limiters, crush bushings, discs, electrical connectors and contacts, engine components, fasteners, inserts, lead frames, linings, pads, rivets, rolled bushings, selective plated lead frames, shields, terminals, transmission lead frames, and turbine guards. We also support electronic, interconnection, electrical, and communication system components built to precise, tight tolerances.

We offer precision metal stamping, injection molding, overmolding, and assembly services for aerospace applications. Our high-speed stamping operates at 1,600 strokes per minute with real-time monitoring and control systems. Overmolding capabilities include single and multi-shot sealed products using automated termination technologies and micro termination. Assembly services span manual, semi-automated, fully automated, conventional scale, and micro assembly.

Quality is maintained through our ISO 9001:2015 certified quality management system, which applies strict controls across design, engineering, development, fabrication, and manufacturing. As a single-source manufacturer, we keep every project phase under one roof, which allows us to exercise direct quality oversight at each stage and provides top-level support for engineering and project management throughout the program.

Yes. Aerospace manufacturing requires components made to precise, tight tolerances for electronic, interconnection, electrical, and communication systems, and our capabilities are specifically designed to meet these demands. Our engineers collaborate with aerospace companies to understand technical specifications and component requirements, and we exceed strict manufacturing specifications to provide critical parts your operations can rely on.

New Concept Technology combines engineering expertise, in-house tooling, high-speed stamping, advanced molding, and rigorous quality management under one roof. Our single-source model means every phase from concept through production is handled by one team with direct accountability for your program. Several Fortune 500 companies trust our stamped solutions, and our ISO 9001:2015 certification confirms our commitment to consistent quality across aerospace manufacturing.

Work With An Experienced Aircraft Component Manufacturer

We are committed to delivering the precision, quality and reliability your aerospace business requires. As your single-source manufacturer, we manage your project from start to finish for a streamlined experience that saves time, reduces costs and guarantees top-notch results. Our innovative technology sets us apart from the competition and allows us to help aerospace companies bring their products to life.

Since we are a full-service, single-source supplier, all aspects of your project — from design to production — are handled in-house. This allows us to maintain strict quality control across every phase of a project, including design, engineering, development, fabrication and manufacturing.

To guarantee quality, we adhere to the highest industry standards, including our Quality Management System certification to ISO 9001:2015 standard, which ensures consistent quality management practices. Our commitment to quality means your aerospace components will meet or exceed industry expectations, giving you the peace of mind that your parts will perform as intended in mission-critical environments.

Contact us today to learn more about our industry-leading aerospace manufacturing solutions and request a quote.

 

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