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New Concept Technology is relentless in the pursuit of the advancements in molding efficiency and manufacturing processes. We offer complete plastic injection molding capabilities, are pioneers of reel to reel insert molding and innovators in advanced rotary and shuttle molding techniques. Rapid turnaround prototypes, expedited mold tooling production are just a few qualities our customers have become to depend upon.
A customer proprietary palletized process required integration into a delicate molding system and subsequent assembly operations. Our manufacturing process has been optimized over time to fully satisfy our customers. Part of this improvement includes our injection molding machines that turn your designs into reality.
Our preferred reel to reel techniques for high volume insert molding were not a viable option for the specialty strip based customer design.
New Concept Technology deployed an advanced 6-axis robot to automatically transfer the strip to a specially adapted rotary molding press. The robot head also features an innovative laser displacement sensor and vision system to ensure precise strip placement and absolute flatness in the mold base.
With seamless control synchronization, product integrity after molding is further assured with a robotic soft sensing constant force algorithm to gently follow the strip as it is ejected off the mold base before it is captured for transport to subsequent operations.
Demonstrating our customer first philosophy and an inherent ability to innovate in the face of process diversity, we were also able to accommodate soft switching to multiple product configurations. Our injection molding capabilities allows project flexibility for your products.
With our experience and expertise many fortune 500 companies turn to New Concept Technology for their injection molding needs. Trained in systematic molding techniques for high density precision ±0.002” true position tolerance. And well versed in using a broad range of resins – LCP, PBT, Ryton, Nylon, TPE, PEI, TPX, PE and PP and many industry specific specialty formulations.
Insert molding is a type of injection molding used to bond plastic and non-plastic materials. Injection molding refers to a manufacturing process for producing plastic parts and products with a special-purpose machine.
Decoupled molding is a classification system that separates the molding process to fill portions of that process. It expands process capabilities beyond traditional molding and even upgrades older machines.
It is often necessary to integrate insert molding operations into additional processes; we are experts in both rotary and shuttle insert molding, providing semi and fully automated loading / transport / multistep actions. We leverage our assembly engineering capabilities to optimize manufacturing efficiency and quality for your competitive advantage.
For projects requiring High Volume, Cost Sensitive, Insert Molding with unsurpassed Repeatability and Quality, we look to reel to reel molding. Reel-to-Reel inserted molding combines stamping and molding technologies. Our products are scrutinized by digital imaging systems with analytical algorithms synchronizing the servo driven feeds for absolute manufacturing harmony – why settle for competition when you can be the leading light?
Proficient in decoupled & scientific molding principles with dynamic in-cavity sensors linked to Nautilus and RJG analytics for capability modeling, real time protection, control algorithms to assure mold integrity and consistent performance quality; our single, multi & high cavitation level tools incorporate pioneering industry innovations for exceptional results and competitive quality positioning.
